Modernization and automation of the adjustable electric drive of the main mining conveyers of JSC Belaruskali

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Modernization and automation of adjustable electric drivers of the main mining conveyers was carried out at Production Units 2, 3 and 4 of JSC Belaruskali.

Before the modernization the main mining conveyers were driven by direct starting. During the starting dynamic strikes affected the mechanic system of the conveyer in a damaging way. All the elements, from the conveyer belt to the drum, suffered brief but heavy loads. As a result the conveyers often stopped working and demanded regular maintenance.


The main technical solution:                                

 Replacing the existing electric drives into less powerful ones and reducing the number of electric drives

 While carrying out modernization we applied:

 Siemens electric drives

 Frequency transformation plants with fluid cooling produced by PASSAT Holding on the basis of Siemens converter Sinamics S120


The following operations were carried out:

 Design work,

 Purchase, manufacture and delivery of equipment, materials and goods to the customer,

 Assembly, starting-up and adjustment of the delivered equipment.


Modernization allowed the customer:

 to reduce more than two times the installed capacity of the electric drives;

 to reduce the specific consumption of electric power for ore delivery by 37 %;

 to increase the efficiency of the belt:

  • High availability of the conveyer (97,5 %);
  • Possibility to increase the efficiency of the conveyer by 20%;
  • Simplicity of automation, flexibility of control systems;
  • Minimumdynamicloads;
  • Reduction of heat emitted by the drive;
  • Protection of drives from overcharges and damage;

​​​​​​​ to prevent high starting current in the network.